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English workbench finished!
Well, it has been a long haul. I think I started this project sometime around the first of this year. It has been an excercise in frustration, patience, fun, and about every other kind of excercise you can think of.

Along the way, I have had to rehabilitate newly aquired tools, deal with working without a workbench, move all of the wood for this project every week out of our carport for church services on Sunday, and deal with life in general.

I will confess that not all of the work was done with hand tools. In fact, a good part of the ripping (maybe 80%) was done with a portable circular saw as was cutting some of the boards to length. Also, a lot of the drilling was done with a small 3/8 inch electric drill. Oh, and I used an electric fan to keep me cool and an electric light bulb to see at night.

All in all, I am really pleased with how it came out. It is solid, sturdy, doesn't rack, feels like you could park a tank on it, blow up the tank with a missile, and still have a flat worktable. Also, it wasn't that expensive since it was made out of southern yellow pine that I bought for about US$1 board foot.

I did skimp a bit on the leg vise, and used pine instead of hardwood, but it was a LOT cheaper. If I ever break it, I will probably replace it with thicker pine or else hardwood.
This bench was made 6' long and about 32" high. The main reason for the choice of length is that we are renting the house we are in. That is, if we ever have to move (and we will at some point), I don't know what the new house will look like, so I made this bench so it could easily fit through a standard doorway and get through most twists and turns in a house by standing it on end and maneuvering it that way. As far as cost goes, there isn't that much difference between a 6' and 8' bench since the legs are the same. If I were to build a second bench, I think I would build a French workbench like Chris Schwarz describes in his book and make it 8' or 10' long.
Oh, and a special thank you to Chris Schwarz for his awesome workbench book. I have wanted to do a review for a long time on this book, but since it is such an important book for hand tool woodworkers, I wanted to wait until after I had finished my bench in order to be able to be more thorough (think critical) in my review. It will be coming up soon.
You will notice that there is no end vise. Originally one was planned and I even bought the screw for it, but the fact is that I got tired of building a workbench withough having a workbench to work on and decided to just shortcut the process and get it done. Since the bench is shorter, it is of less utility than it would have been on a longer bench anyway. I may eventually add it.
Also, I have not added a planing stop yet. I am still mulling it over. Since my shop has cement block walls, I always have something to push against, so it really isn't that critical anyway.
Some of you are still scratching your head wondering what the wheels are doing on the left end. They wouldn't be appropriate for a longer bench, and wouldn't be appropriate for a lot of people and may interfere with a planing stop, so don't think you need them.
The idea of the wheels goes along with being able to get this bench through a normal door. With the wheels, I can take off the leg vise (to make the bench narrower), flip the bench up on the end and wheel it anywhere in my house without help. I was worried that it might seem unstable or difficult to handle when stood on its end, but it seems to be pretty stable although it is a lot of weight to pick up since I used 1 3/4" southern yellow pine stock throughout.
The total weight of this bench must surely be north of 200 pounds perhaps approaching 300.
I was afraid that the bench would move along my slick tile floors when doing heavy planing, but it doesn't. I can still slide the bench around to move it if necessary, but I really have to put some effort into it.
All in all, I am really happy with this bench and have really enjoyed using it for the last week or so.
I have to say that it beats a plastic folding table to pieces as a workbench.
wow, that looks really great there! very clean and functional and i like the longish 'apron' on the one side with an overhang on the other.
good job, hope you get a lot of fun work done on it!
The overhang on the back wasn't really intended to serve any specific functional purpose although come to think of it, it might actually be handy to clamp to since the wide aprons are a major obstacle to clamping.
Since I took so long building the bench, the wood is pretty well seasoned, but may shrink a bit more since we are still in the rainy season. However, the humidity is always very high here and if I ever moved to a dryer area, the top could shrink very significantly. I haven't really gotten a handle on how much shrinkage could occur, but between the rainy season here and a dry northern winter, it would be pretty significant even though the top is mostly rift cut. The overhang on the top was mainly intended to compensate for any possible shrinkage.
ah, I see, yeah, wood will shrink a bit but i bet you still have room for clamping down stuff to your surface...an invaluable thing IMO.
I do this a lot when chopping out waste between dovetails/pins, a trick I learned from a Keith Cruikshank's excellent site that i discovered through your website here:
Having the long apron that's flush on the other side is also nice for taking advantage of that massive leg vice...I'll definitely remember the above photo for my next workbench.
Thanks for sharing!
Adam
Great job Luke! I'm sure it will serve you well.
I too am building "the English bench." Mine is a lot longer, and a little narrower, because I'll be using it for boat building. Boats have lots of very long boards that need plenty of edge work, and the aprons on this bench are ideal for that. It will be 12 feet long. In progress, with details on my blog.
Your certainly right about it not moving around. Sitting on an epoxy coated floor, mine doesn't move. The boat bench that I've been using while hand planing lumber scoots all over the place. This bench won't.
Nice work. Now, don't wait. Get to work! :)
Bob Easton
http://www.bob-easton.com/blog/
Nice job on the workbench, Luke. It looks rock solid and will provide decades of use. Happy woodworking! —Kari/The Village Carpenter
Bob,
I have been following the construction process on your blog. Things are looking really good with yours. Also, I would agree that a long English bench would be a great choice for working long board edges.
As far as the width, I originally intended to make mine a bit narrower around 24 inches, and then my stock came out for a wider one, so I decided to just go with it, and then, I miscalculated a bit and the top ended up a hair too narrow, so I glued another board on and there you have it. A thoroughly scientific process.
Given that the bench is short in length, and I am tall, the extra width (I think anything over about 24" is getting a bit wide) on mine is fine and gives me a bit more space to spread out, but I don't see it as being necessary or even desireable in a general sense on a longer bench.
Thanks, Kari.
I think there is a good chance that with moderate use and some reasonable care, this bench will outlast me and very possibly my kids too.
It would be an interesting project, if say, in 40 or 50 years, the top starts to wear thin, to try to laminate a new plate on top, or replace it entirely. Maybe I will still be around to supervise the project!
Luke,
Excellent workbench and interesting design to be able to get it through doorways.
Too bad you couldn't make wooden wheels for the end.
Stephen
Stephen,
Good idea for the wheels.
Wooden wheels would look a lot nicer. I might just try it when I have some appropriate stock.
It would be a lot easier for me to make them if and when I ever make a treadle lathe.
Luke
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